Asset Handling have installed our AIM condition monitoring solution on to a 5MW Nitrogen compressor at BOC Scunthorpe to allow them to predict failure signs ahead of the issues becoming a catastrophic failure.
Our real time monitoring will monitor the compressors vibration, bearing temps, acoustic and the compressors power levels, while the artificial intelligence engine will learn the normal behaviour and alert key personal if an event is detected.
The consolidated data will allow BOC to make informed decisions regarding maintenance regimes, lifecycle replacement and capital investment.
Our condition monitoring device communicate wireless back to our data concentrator that is connected to a 4g router, therefore
independent of the clients network which allows quick installation, without impact on any other business areas.
Christmas is fast approaching and people everywhere are busy buying and wrapping gifts, getting the food shop and dressing the tree.
But for many of us work doesn't stop over the holidays so it's wise to do what you can to limit the impact on your Christmas break. If your role involves taking care of valuable assets such as data cabinets, conveyor or fire systems to name a few, then Asset Handling can help.
The Asset Insight Manager (AIM) system uses AH21 sensors attached to the assets to send a stream of continuous real time data on the condition and performance of the asset to your PC, tablet or smartphone.
Spectral analysis identifies trends reducing and eliminating false alarms, so you are only alerted if there is a genuine fault, with fewer interruptions you can relax and enjoy the festive season.
This is only a small part of what AIM can do, so please give us a call to find out how AIM can help you better manage your assets................and your time.
There are exciting new developments afoot at Asset Handling with additional solutions being developed for Asset Insight Manager, we are now upgrading the existing AH21 sensors to incorporate an environmental monitoring solution including continuous remote Vibration analysis to enable customers to improve rotary equipment reliability and monitor its trend over time.Â
Our units record vibration using high frequency accelerometers attached to the asset on multiple mounting points to detect multiple failure scenarios and optimum orientation.Â The data is recorded and sent to our cloud based system for analysis of critical bands within the spectrum for the type of asset being monitored to detect potential operating issues.Â
Vibration analysis can detect a wide variety of issues with
Looseness (between stationary and moving parts)
High resolution velocity spectrums at a 2 second duration @ 0.5Hz resolution Â are available for viewing online allowing engineers to compare results over time or to assess the impact of maintenance regimes leading to a more cost effective and proactive intervention practice.
Machine learning is being applied to the spectral data to identify patterns and any changes to those patterns so that engineers can be notified to perform a more detailed analysis. Spectral data coupled with maintenance records and failure modes allows the algorithm to more accurately predict the cause of failure at component level and aid root cause analysis.
Our unit is designed to improve the reliability of your assets and reduce the risk of failure critical assets
Online continuous vibration analysis
Machine learning to detect anomalies or remote access for engineering review
Reduced unnecessary & costly interventions
Gain access offsite expertise
Reduce Expensive downtimes
Easily identify assets requiring closer inspection/intervention across portfolio
Optimisation of invasive maintenance activities through real-time monitoring
Our units are IP69 rated as standard allowing the units to be fitted in harsh environments, we also offer an ATEX EXD rated unit for the ZONE 0 application in the petrochemical and pharmaceutical industries.
The benefits of the upgraded AH21 units with spectral analysis are that in addition to monitoring data which alerts to any potential issues, the machine learning element takes into account any behaviour that is normal for that particular asset but which may previously have flagged as an issue. Environmental factors such as where the asset is situated are also taken into account.
The time and money effective asset management will save cannot be underestimated, give us a call on 0845 075 5886 or use the contact form on the website to arrange a free demo.
We’ve introduced Asset Insight Manager (AIM) in a previous blog but we have now put all the information about this amazing system into a video. Just to summarise AIM is a software system which uses unobtrusive sensor fitted to assets, for example data cabinets or air handling units which are business critical and expensive to…